41053 Materials and Manufacturing Engineering A
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particular session, location and mode of offering is the authoritative source
of all information about the subject for that offering. Required texts, recommended texts and references in particular are likely to change. Students will be provided with a subject outline once they enrol in the subject.
Subject handbook information prior to 2024 is available in the Archives.
Credit points: 6 cp
Subject level:
Undergraduate
Result type: Grade, no marksRequisite(s): 48610 Introduction to Mechanical Engineering
Anti-requisite(s): 48621 Manufacturing Engineering
Description
Materials and modern manufacturing technologies underpin all aspects of mechanical engineering. This subject introduces students to the engineering materials, their physical properties and how engineers exploit these properties in the design process. This subject focuses on the principles of various manufacturing processes, how they are implemented and their impacts on the design process. Upon completion of this subject students may have the fundamental knowledge for selecting materials and manufacturing processes appropriate to a particular component and use case.
Subject learning objectives (SLOs)
Upon successful completion of this subject students should be able to:
| 1. | Identify and select materials based on suitability of physical properties and environmental conditions. (D.1) |
|---|---|
| 2. | Recommend manufacturing processes that are best suited to producing simple artefacts and machine elements. (D.1) |
| 3. | Select and apply materials and manufacturing processes that are suitable for the design of a particular component. (C.1) |
Course intended learning outcomes (CILOs)
This subject also contributes specifically to the development of the following Course Intended Learning Outcomes (CILOs):
- Design Oriented: FEIT graduates apply problem solving, design and decision-making methodologies to develop components, systems and processes to meet specified requirements. (C.1)
- Technically Proficient: FEIT graduates apply abstraction, mathematics and discipline fundamentals, software, tools and techniques to evaluate, implement and operate systems. (D.1)
Contribution to the development of graduate attributes
Engineers Australia Stage 1 Competencies
This subject contributes to the development of the following Engineers Australia Stage 1 Competencies:
- 1.1. Comprehensive, theory based understanding of the underpinning natural and physical sciences and the engineering fundamentals applicable to the engineering discipline.
- 2.1. Application of established engineering methods to complex engineering problem solving.
- 2.2. Fluent application of engineering techniques, tools and resources.
- 2.3. Application of systematic engineering synthesis and design processes.
- 3.3. Creative, innovative and pro-active demeanour.
Teaching and learning strategies
This subject consists of eight main teaching modules and a single mini project. Formative quiz questions will be provided to gauge student competency of these modules. Each module will comprise of (1) online learning materials, (2) weekly forums, and (3) weekly tutorials and lab classes.
Students are expected to complete online learning materials, read the required textbook and contribute to in-class activities. Feedback will be provided during tutorials and lab classes where students are required to actively participate in various learning activities facilitated by the tutors.
Formative quiz questions will be provided throughout learning modules to help student monitor their progress and understanding of content.
A Mastery Exam will be undertaken after week 7 to demonstrate students’ understanding of the course content.
A mini project will be undertaken by grouped students. Feedback will be provided through direct engagement with the teaching team where students provided details of their approach to the projects. This will be assessed through a professional technical report provided by the students and a brief presentation demonstrating their work.
Content (topics)
Fundamentals of materials including metals, polymers, ceramics and composites.
Important topics related to manufacturing processes, including surface roughness and measurement; friction, wear, and lubrication; heat treatment and surface treatment etc.
Principles of manufacturing processes, including casting, forming, machining, joining and powder metallurgy etc.
Advanced manufacturing processes including additive manufacturing processes.
Assessment
Assessment task 1: Mastery Exam
| Intent: | The Mastery Exam is the primary assessment for this subject. Students will take this exam to demonstrate their knowledge of the content. |
|---|---|
| Objective(s): | This assessment task addresses the following subject learning objectives (SLOs): 1, 2 and 3 This assessment task contributes to the development of the following Course Intended Learning Outcomes (CILOs): C.1 and D.1 |
| Type: | Quiz/test |
| Groupwork: | Individual |
| Weight: | 60% |
| Length: | 2 hours |
Assessment task 2: Mini Project
| Intent: | The purpose of this project is to allow students to develop their capabilities of analyzing design requirements, selecting suitable materials, proposing appropriate manufacturing processes, and establishing effective communication. |
|---|---|
| Objective(s): | This assessment task addresses the following subject learning objectives (SLOs): 1, 2 and 3 This assessment task contributes to the development of the following Course Intended Learning Outcomes (CILOs): C.1 and D.1 |
| Type: | Project |
| Groupwork: | Group, group and individually assessed |
| Weight: | 40% |
| Length: | Four weeks |
Minimum requirements
In order to pass the subject, a student must achieve a passing grade of 50 Marks in the Mastery Exam.
Required texts
One of Mikell P. Groover's Books (SI Version) by Wiley. The most updated edition is recommended while a previous edition also works.
- Fundamentals of Modern Manufacturing: Materials, Processes and Systems
- Principles of Modern Manufacturing
- Groover's Principles of Modern Manufacturing: Materials, Processes, and Systems
Recommended texts
Serope Kalpakjian & Steven Schmid, Manufacturing Engineering and Technology, 8th Edition, Pearson
J. T. Black & Ronald A. Kohser, DeGarmo's Materials and Processes in Manufacturing, 13th Edition, Wiley
References
Manufacturing processes (A Series) - DVD (Corporate Author: Double D Technical Productions, Monash University
- Department of Mechanical Engineering), UTS Library Call number: 670 SERI